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The Best Pentair IntelliChlor IC40 Replacement Salt Cells

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If your Pentair IntelliChlor IC40 salt cell has died, you need a replacement that fits the same plumbing and will still run for years. The main risks are buying the wrong model number and getting a unit that fails early.

Our No. 1 pick is the Pentair 523735 IntelliChlor Plus40 replacement cell, the genuine OEM part rated for pools up to 40,000 gallons. Two other cells cover a lower price and a cheaper third-party option.

The rundown

1Pentair 523735 IntelliChlor Plus40, Pentair IntelliChlor IC40 Replacement Salt CellsPentair 523735 IntelliChlor Plus402Pentair 523735 IntelliChlor Plus40, Pentair IntelliChlor IC40 Replacement Salt CellsPentair 523735 IntelliChlor Plus403Aqualix IC40 Salt Cell, Pentair IntelliChlor IC40 Replacement Salt CellsAqualix IC40 Salt Cell
Best forBest overallBest value OEMBest budget
Pool capacityUp to 40,000 gallonsUp to 40,000 gallonsUp to 40,000 gallons
FitDrop-in for IC40 (EC-520555)Direct replacement for IntelliChlor IC40 (520555)Fits Pentair IntelliChlor Power Center system
RequiresIntelliChlor Power Center (sold separately)IntelliChlor Power CenterNot listed
See priceat AmazonSee priceat AmazonSee priceat Amazon
1Best overall
Pentair 523735 IntelliChlor Plus40, Pentair IntelliChlor IC40 Replacement Salt CellsPentair 523735 IntelliChlor Plus40, Pentair IntelliChlor IC40 Replacement Salt Cells, view 2Pentair 523735 IntelliChlor Plus40, Pentair IntelliChlor IC40 Replacement Salt Cells, view 3Pentair 523735 IntelliChlor Plus40, Pentair IntelliChlor IC40 Replacement Salt Cells, view 4Pentair 523735 IntelliChlor Plus40, Pentair IntelliChlor IC40 Replacement Salt Cells, view 5
1 / 5

Pentair 523735 IntelliChlor Plus40

The most direct OEM-style upgrade for a 40,000 gallon pool.

Pool capacity
Up to 40,000 gallons
Chlorine output
1.40 lbs per 24 hours at 100%
Fit
Drop-in for IC40 (EC-520555)
Requires
IntelliChlor Power Center (sold separately)

Most recommended by reviewers

Check price at Amazon

Prices and availability on Amazon change often.

Why we picked the Pentair 523735 IntelliChlor

For someone replacing an IC40 and wanting the most straightforward path, the Pentair 523735 IntelliChlor Plus40 Replacement Cell is our pick, since it is a drop-in fit for the IC40 with the same plumbing and is rated for pools up to 40,000 gallons.

What we like

The cell is listed as a direct replacement for the EC-520555 IC40, so you can swap it in without adding plumbing. Its chlorine output is rated at 1.40 lbs every 24 hours at 100%, and it is designed for pools up to 40,000 gallons. The redesigned conductivity sensor is meant to give more accurate salt readings. Owners on r/Pools say the IC40 is a solid unit and that failures under warranty are uncommon, though reports of early failures on newer firmware also circulate.

Worth knowing

The cell needs the IntelliChlor Power Center, which is sold separately, so budget for that if you do not already own one. Some owners warn that recently updated units may not be a direct one-to-one switch, so confirm your model and firmware before ordering.

If it's not for you, the Pentair 523735 IC40 Plus Replacement is the OEM alternative at a slightly lower listed price with fewer specs, and the Aqualix IC40 Salt Cell Replacement suits buyers who want a much lower price and accept that it is not a Pentair part.

Read our full take

Why it's our top pick

This is the cell most owners of an IC40 will need, since it is designed as the successor part for the same system. Its stated output of 1.40 lbs of chlorine per 24 hours at 100% covers pools up to 40,000 gallons, and the redesigned conductivity sensor is meant to give more accurate salt readings.

The main caution comes from community discussions: some buyers reported failures on earlier firmware and advised checking the firmware on a new unit. Buy from a reputable seller, confirm the model number on arrival, and keep your receipt.

2Best value OEM
Pentair 523735 IntelliChlor Plus40, Pentair IntelliChlor IC40 Replacement Salt CellsPentair 523735 IntelliChlor Plus40, Pentair IntelliChlor IC40 Replacement Salt Cells, view 2
1 / 2

Pentair 523735 IntelliChlor Plus40

The same OEM-style Plus40 cell at a slightly lower listed price.

Pool capacity
Up to 40,000 gallons
Fit
Direct replacement for IntelliChlor IC40 (520555)
Requires
IntelliChlor Power Center
Check price at Amazon

Prices and availability on Amazon change often.

Pros

  • Direct replacement for IC40 (520555)
  • Listed as a genuine OEM replacement for PLUS40 systems
  • Slightly lower listed price than the top pick

Cons

  • Fewer listing details than the top pick, so specs are less complete
Read our full take

Why we like it

This listing is for the same OEM Plus40 cell, so if the top pick is out of stock or priced higher, this is the closest alternative. It is described as a direct IC40 replacement and a genuine OEM part for PLUS40 systems.

The listing gives fewer details than the top pick, so check the model number carefully before ordering, since one expert review reviews show that substitutes can ship in place of the model you ordered.

3Best budget
Aqualix IC40 Salt Cell, Pentair IntelliChlor IC40 Replacement Salt CellsAqualix IC40 Salt Cell, Pentair IntelliChlor IC40 Replacement Salt Cells, view 2Aqualix IC40 Salt Cell, Pentair IntelliChlor IC40 Replacement Salt Cells, view 3Aqualix IC40 Salt Cell, Pentair IntelliChlor IC40 Replacement Salt Cells, view 4Aqualix IC40 Salt Cell, Pentair IntelliChlor IC40 Replacement Salt Cells, view 5
1 / 5

Aqualix IC40 Salt Cell

A third-party cell at a lower price, for owners who accept a non-OEM part.

Pool capacity
Up to 40,000 gallons
Electrodes
Titanium blades with ruthenium coating
Fit
Fits Pentair IntelliChlor Power Center system
Connections
2 inch union
Check price at Amazon

Prices and availability on Amazon change often.

Pros

  • Much lower price than the OEM Plus40 cells
  • Titanium blades with ruthenium coating
  • Two inch union connections for most existing plumbing

Cons

  • Not a Pentair part, so it may not carry the OEM warranty
  • Chlorine output rating is not stated in the listing
Read our full take

Why we like it

For owners who want to spend less, this third-party cell fits the Power Center system and is priced well below the OEM options. Community discussions note that some third-party cells have lasted better than OEM units for certain owners, though results vary.

Because the chlorine output figure is not stated in the listing, check that it suits your pool volume before buying, and confirm the warranty terms with the seller.

FAQ

What to check before you buy?
  • Confirm the model number on the old cell and match it exactly.
  • Check the firmware on the new unit. Reader reports flag firmware 1.003 as a failure risk.
  • Buy from a seller who ships the model you ordered; some buyers received a different model.
  • If a professional installs the cell, check whether the warranty depends on pro installation.
How long does a Pentair IntelliChlor IC40 last?

Reader reports vary. Some owners say a unit lasted about seven years, while others report failures within a year, so inspect and clean the cell regularly.

How much does a new Pentair salt cell cost?

Installation adds to the cost if you hire a pool professional.

Is the Pentair IC40 discontinued?

Reader discussions say the IC40 is end of life and that Pentair now ships the Plus40 as its successor, so check the model number before ordering.

How do I tell if a Pentair salt cell is bad?

Signs include low chlorine output, false low-salt or no-flow alerts, and visible calcium buildup on the plates. Inspect the cell at least every three months.

How do I clean a Pentair IntelliChlor IC40 salt cell?

Remove scale from the plates using the recommended cleaning steps, and keep salt levels near 3,600 ppm. Calcium buildup reduces chlorine production.

How do I install or replace a Pentair IntelliChlor IC40?

Turn off power, unscrew the unions at each end, swap the cell, and reconnect. Take a photo of the old cell first to match flow direction, and hand-tighten the unions.

Why trust BullseyeBuy

How we made this guide

  • 3 Amazon listings compared
  • 2 reader discussions reviewed
  • 3 retailer listings checked

This shortlist is built from three Amazon listings that are in stock now, checked against the model number, the stated pool capacity and the reader discussions about failures and substitutes. Recommendations focus on fit, firmware and the warranty route.

Our expert team tests products when it is needed and researches online and in interviews. Every guide is fact-checked and edited by a real person.

The BullseyeBuy editorial team · Updated Nov 6, 2026

Checking our work: 5 sources

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